Accelerated life tests on a new water tree retardant insulation for power cables

This paper describes the results of an investigation in which 15 kV rated cables insulated with a new water tree retardant cross-linked polyethylene (TR XLPE) were subjected to accelerated aging tests under a controlled voltage stress and thermal load cycle conditions. Cables insulated with conventional XLPE and a commercially available TR XLPE were used as reference test populations to affirm the test methodology. Under the chosen conditions, cable life of the new TR XLPE as calculated using Weibull and log normal statistical distributions, was more than twice that for the reference TR XLPE. Extensive diagnostic measurements (water content, dissipation factor, water tree analysis) were performed on failed cable samples to bring out the differences between the three insulations. Electron micrographic investigations revealed the size and distribution of micro voids in the new TR XLPE to be smaller supporting its extended life under these tests. The experimental details of the accelerated life tests are also documented in a clear manner facilitating any archival of the data for future analysis and comparison.