A compact rotary series elastic actuator for knee joint assistive system

Precise and large torque generation, back-drivability, low output impedance, and compactness of hardware are important requirements for human assistive robots. In this paper, a compact rotary series elastic actuator (cRSEA) is designed considering these requirements. To magnify the torque generated by an electric motor in the limited space of the compact device, a worm gear is utilized. However, the actual torque amplification ratio provided by the worm gear is different from the nominal speed reduction ratio due to friction, which makes the controller design challenging. In this paper, the friction effect is considered in the model of cRSEA, and a robust control algorithm is designed to precisely control the torque output in the presence of nonlinearities such as the friction. The mechanical design and dynamic model of the proposed device and the design of a robust control algorithm are discussed, and actuation performance is verified by experiments.