A novel three-phase LLC resonant converter with integrated magnetics for lower turn-off losses and higher power density

The aim of this work is to present a novel topology of a three-phase LLC converter with integrated magnetics. The converter operation and the comprehensive theoretical analysis are presented; this analysis follows the first harmonic approximation (FHA) approach to simplify the system model. Usually, LLC converter achieves zero voltage switching (ZVS) as long as it working in the inductive region. Therefore, the turn off losses are considered as the main source of the switching losses in the converter. In this paper the design in optimized to minimize the switching losses. On the other hand, adapting three discrete transformer cores in this topology will definitely increase the size and volume of the converter. As a result, a novel magnetic integration concept is introduced where all magnetic components of the three-phases are advantageously combined into a single magnetic core to increase the converter power density. Finally, the experimental results are presented to verify the optimized design by showing a reduction in the turn-off losses and the effectiveness of adapting the proposed integrated transformer, in which an increment of 56% in the power density of the converter could be attained.